Why has DFT replaced older vinyl and heat transfer methods?

DFT (Direct-Film-Transfer) has changed the game for small-run and full-colour apparel printing. In the past, vinyl and traditional heat transfers were the only options for short orders, but they came with drawbacks: thicker material, limited colour capability, peeling, and a stiff feel after washing.

Modern DFT technology eliminates those issues entirely. Instead of cutting and layering coloured vinyl or pressing a pre-printed sheet, DFT uses high-resolution digital printing and a powder adhesive system that fuses your design directly to the garment. The result is a thin, flexible, and breathable print that holds its shape and colour through regular wear and washing.

DFT also opens the door to true full-colour printing—including gradients, photo-style artwork, and fine details that older vinyl simply couldn’t handle. There’s no weeding, no layer alignment, and no heavy, plastic-like feel.

At Stay Golden Custom, we integrated this new technology because it combines the durability of screen printing with the flexibility of digital design, all while giving customers the fast turnaround and quality finish they expect. In short: it’s the next generation of apparel printing—smarter, faster, and better in every way.