Can very dense, filled-in logos cause puckering when embroidered?

Yes, they can. When a logo has large, solid-filled areas or very heavy stitch density, the thread pulls tightly against the fabric. This tension can cause puckering, especially on lighter or thinner garments. The more stitches packed into one area, the stiffer the design becomes—and that stiffness doesn’t always blend smoothly with the fabric around it.

To avoid this, we often recommend incorporating white space or open areas within large blocks of colour. This allows the fabric to move naturally and helps the embroidery flow with the garment instead of fighting against it. A good embroidery design isn’t just about detail, it’s about balance. Our team can make suggestions to adjust your logo to reduce stitch density while maintaining visual impact, resulting in a cleaner, softer, and longer-lasting finish.