What’s the difference between flat embroidery and 3D puff embroidery?

Flat embroidery is the classic style, clean, polished, and stitched directly into the fabric. It’s ideal for most applications like hats, hoodies, and jackets where you want a refined look that feels integrated into the garment.

3D puff embroidery adds a layer of foam beneath the stitching, creating a raised, dimensional effect that pops off the surface. It’s most commonly used on hats and structured items where the design can hold shape. Puff embroidery gives a bold, sporty look that feels tactile and premium.

While we currently focus on standard flat embroidery for most projects, our team can coordinate special order 3D puff embroidery on certain brands of hats. It’s a bold finish or brands looking to add depth and visual impact to their headwear lines.